Closeup of Inside of Control Panel with PLC and Variable Frequency Motor Controllers. Test Equipment available for rent. One (1) only Steel Ball Mill, 15" diameter x 21" long, NonJacketed, complete with 1/2 HP, 110/220V integral gear motor. ... Ball Mill without Ring Gear 2'6" x 3'6".
WhatsApp: +86 18838072829JRaef said: It may not be as simple as a 1:1 HP replacement, you really have to analyze the torquespeed requirements of the Ball Mill before making that decision. A VFD on a standard induction motor is good at making sure the motor can supply a CONSTANT level of torque regardless of speed. But WR motors are capable of providing higher than ...
WhatsApp: +86 18838072829#Slip_ring_motors in cement mining industry #Ball_Mill_Application • Ball mill is the largest single power consumer in cement mining industry Ball mill.
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WhatsApp: +86 18838072829Current grinding technology based on tumbling mills is a mature and wellknown process which enjoys the confidence of most end users. An electric motor (asynchronous or synchronous machine, depending on the application) is the link between the electrical energy source and the mechanical load, the tumbling mill.
WhatsApp: +86 18838072829High temperature of the ball mill will affact the efficiency. 3 For every 1% increase in moisture, the output of the ball mill will be reduced by 8% 10%. 4 when the moisture is greater than 5%, the ball mill will be unable to perform the grinding operation. 5. The bearing of the ball mill is overheated and the motor is overloaded.
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WhatsApp: +86 18838072829The poles of the gearless or synchronous motor (also called wraparound motor or ring motor) are directly installed on the pole flange of the mill shell, turning the mill body into the rotor. The stator is then wrapped around the mill. The gearless motor is fed by a cycloconverter which has a rated output frequency of around 5 Hz for the GMD drive.
WhatsApp: +86 18838072829The motor power, so far, can go up to 28 megawatts for such an application. An infographic of the ring motor and further visual materials can be found here. Raw material from the crushing stage is typically fed to SAG (semiautogenous), AG (autogenous) and ball mills for further processing to break the rock into smaller pieces.
WhatsApp: +86 18838072829Ball mill motors are generally very large and costly to remove for service. Louis Allis has extensive experience in performing inplace refurbishment, repair, and rewind services on ball mill motors regardless of the motor OEM. Our manufacturing facility is ISO 9001:2015 certified. Motors are manufactured, remanufactured, or repaired to a range ...
WhatsApp: +86 18838072829The motor drive train leads to a gearbox than a ring gear. The motor is usually fitted with a variable speed drive (VSD) to control the rpm of the ball mill. Gearbox used for speed reduction from the motor to the ball mill. ... An electric motor is used to rotate the ball mill. As the ball mill rotates, the balls 'stick' to the inner ...
WhatsApp: +86 18838072829Multicompartment ball mills are relatively inefficient at size reduction and have high specific energy consumption (kWh/t). Typical specific energy consumption is 30 kWh/t in grinding of cement. ... Type of motor: Slip ring: Installed motor power (kW) 2500: Mill shell speed (rpm) : Table 3. Design parameters of the Horomill®.
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WhatsApp: +86 18838072829This means that SAG mill foundations behave very differently from ball mill foundations. 4 Mill Designer Stiffness Criteria ... In the former, the aim is to stop excessive vibration in the foundations; in the latter, it is to make sure that the ring motor acts as a static structure. Mill design consultants produce stiffness targets that are ...
WhatsApp: +86 18838072829The installation method and sequence for all types of ball mills are roughly the same. To ensure smooth operation of the ball mill and to reduce the risk to the building, the ball mill must be installed on a reinforced concrete foundation of to 3 times of its weight. The foundation should be laid on solid soil and should be at least 4050 ...
WhatsApp: +86 18838072829380V Low Voltage AC Cast Iron Slip Ring Ball Mill Motor (YR YR2 JR YRKK) US 180200 / Piece. 1 Piece (MOQ) Application : Industrial, Universal, Household Appliances, Power Tools. Operating Speed : Constant Speed. Number of Stator : ThreePhase. Species : Yr Slip Ring Motor. More. Shanghai Pinnxun Electric Motor Co., Ltd.
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WhatsApp: +86 18838072829JR series ball mill motor windings have high mechanical strength and improve the insulation level of the motor. The slip ring and carbon brush device of the motor are placed outside the end cover, which can effectively prevent carbon dust from contaminating the coil, and at the same time, it is easy to replace and repair.
WhatsApp: +86 18838072829The JR winding slip ring motor is designed for use with ball mills. This type of motor optimizes the product structure and is a new product that improves process design, maximizing the use of mill equipment. The mechanical strength of the JR series ball mill motor winding is high, which improves the insulation level of the motor.
WhatsApp: +86 18838072829We operate ball mills with dualcoupled 3500hp 4160v wound rotor induction motors. We have recently experienced frequent arcing of the slip rings which seems to start on the center ring. The arcing damages the ring badly which requires us to shutdown the mill to sand it smooth again.
WhatsApp: +86 18838072829The multimotor drives of heavy ball mills with open couplings of the peripheral tire and pinion gears are subjected to intensive wear and excessive angular and radial clearances. The different kinds of dynamical processes occurring in the drives of ball mills are investigated in [ 7 ] [ 8 ] .
WhatsApp: +86 18838072829AC motor IC 01, 213,8kV. asynchronous 690 V with slip ring. Power: 200 kW 10,000 kW. Torque: 1,000 Nm 100,000 Nm. Rotational speed: 300 rpm 1,800 rpm. Modular Slip Ring Motors of the MENZEL MEBSSD Series Flexible and Robust Voltage ratings: 2 up kV Mounting: IM B3 for horizontal installation IM V1 for vertical installation ...
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WhatsApp: +86 18838072829With efficient solutions in the mining sector, WEG supplied a slip ring motor from the M Mining line, frame 560, 1,300 kW, 3,300 V, 4 poles, 50 Hz to drive the ball mill of a mining company in Argentina. The applied motor makes the process more efficient, ensuring greater operational security, in addition to having simple and reduced maintenance.
WhatsApp: +86 18838072829The variable frequency drive powers the 4160Volt 3500HP synchronous ball mill motor during positioning to smoothly rotate the ball mill and bring it to the proper position for maintenance. The customer's previous system utilized multiple DC contactors and a motorized cam switch to position the mill. The speed of motor rotation was fixed ...
WhatsApp: +86 18838072829the body of the mill itself becomes the rotor. Ringgeared mill drive For mills with standard diameters or requiring less than 20 MW (approx.) of power, ringgeared mill drives (RMDs) offer the best solution. Three of the most common drive types for RMDs are low speed motors without a gearbox, high speed motors with a reduction gearbox, and ...
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WhatsApp: +86 18838072829WEG presents the new M (Mining) series of slip ring motors for use in the mining and cement industries. Available in frame sizes IEC 355 to IEC 1000, the new M Mining slip ring motors cover the power range from 250kW to 10MW at 50Hz or 60Hz line frequency. These threephase induction motors between 4 and 14 poles and are designed for voltages ...
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WhatsApp: +86 18838072829The JR winding slip ring motor is designed for use with ball mills. This type of motor optimizes the product structure and is a new product that improves process design, maximizing the use of mill equipment. The mechanical strength of the JR series ball mill motor winding is high, which improves the insulation level of the motor.
WhatsApp: +86 18838072829Ball mill: Ball mills are the most widely used one. Rod mill: The rod mill has the highest efficiency when the feed size is <30mm and the discharge size is about 3mm with uniform particle size and light overcrushing phenomenon. SAG mill: When the weight of the SAG mill is more than 75%, the output is high and the energy consumption is low ...
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WhatsApp: +86 18838072829A brief introduction of 3 common mill types: Ball Mills a horizontal rotating cylinder containing a charge of steel balls. The balls tumble as the mill turns and material caught between the balls is ground to powder. TableRoller Mills a horizontal table rotates with springloaded rollers mounted above.
WhatsApp: +86 18838072829By this summer, a grinding mill that is bigger around than a Boeing 747 will turn chunks of copper ore into gravelsized bits for smelting and refining. The largest ring gear ...
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